The advantages of the cleaning and carding unit and the upgrading of the carding machine

Cleaning and combing unit renovation: The cleaning and combing unit has the following advantages: low investment and fast installation. Taking 10000 ingots as an example, the new cleaning and combing unit requires an investment of about 3 million yuan, while the renovation of the simple cleaning and combing unit only requires an investment of about 500000 yuan. The procurement, installation, commissioning, and production of the new cleaning and combing unit will take at least 3 months, while the renovation will only take 7 days. Improve production efficiency by 15% to 20%. The simple cleaning and combing unit enables the cotton to be opened more fully without interruption, greatly improving the overall operation rate. Under the same production capacity as the original, it is possible to reduce the number of carding machines used, save electricity, and reduce maintenance costs. Improve the quality of cotton slivers. Under normal temperature and humidity, the unevenness of the dry weight of carding slivers can be controlled within 1.5% to 2.0%. Reduce labor by 50%. Taking 10000 ingots as an example, before the renovation, 6 people were needed for each shift of flower cleaning and carding, and a total of 18 people were needed for three shifts; After the renovation, only 3 people are needed for each class, and only 9 people are needed for three classes. Reduce malfunctions and save maintenance costs. The simple cleaning and combing unit does not require a winding device, which avoids the most prone problems in this cleaning system. It not only reduces maintenance costs and downtime, but also saves electricity. Improving the workshop environment, the simple cleaning and carding unit is connected through pipeline sealing from flower cleaning to cotton carding, achieving the collection of fine dust and impurities, and the on-site production environment is well improved.

Upgrading and renovation of the carding machine: The Dove transmission has been transformed from gear transmission to synchronous belt transmission, which not only reduces the noise of the entire vehicle but also reduces the replacement rate of parts, thereby improving the dynamic efficiency of the equipment. The strip production section has been transformed into a new type of stepped roller type sleeve, and the triangular area cotton mesh enters the double stepped roller to make the strip dry press finer and more uniform, while also facilitating the operation of the blocking worker's head.